Boston Automations · Field Install Guide

Sun Porch Ketra Showroom
Blueboard & Plaster Phase

Everything the carpentry, drywall, and plaster crews need to set every Ketra aperture, invisible speaker, pendant box, and cove wire dead flush with the finished plaster — the first time.

Project: Sun Porch / Ketra Showroom Address: 7 Harvey Ln., North Easton, MA 02356 Lead carpenter: Liam Lowe
114"
Finished ceiling height (9'-6")
115"
Room width — field-corrected from 120"
4.25"
Ketra D2 mud-in aperture (108 mm)
≤ 1/16"
Max plaster over a Stealth speaker face
How to read this page

One ceiling, four trades, zero rework

This room is roughed in and ready for blueboard. All Ketra D2 housings, the Stealth visible and invisible speakers, and the subwoofers are already mounted. Work top to bottom. Anything marked field-verify gets confirmed against the room and the Foreman 5.28.26 plan before you cut. When in doubt, stop and call the office.

Spray-foamed roof deck Joists 16" O.C. — run N–S 1×3 strapping E–W under joists 5/8" blueboard + veneer plaster Trimless round mud-in plates Cabinet lighting: Option 1 built
Non-negotiables

The four golden rules

If you remember nothing else from this page, remember these. Every detail below flows from them.

Rule 1 · Reference plane

Measure to the finished ceiling, not the joists

The reference plane is the bottom of the 5/8" blueboard + plaster. Because we strap, that plane sits ~1-3/8" below the joist bottoms (3/4" strapping + 5/8" board). Every aperture and speaker face is set to that lower plane.

Rule 2 · Strapping

Cut the minimum strapping, then block it

Cut a strap only where it physically crosses a hole or opening. Header the cut ends with short 1×3 blocking to the neighboring straps so the blueboard stays fully supported — no unsupported edges around any penetration.

Rule 3 · Dry-fit

Check flush before the plasterer touches it

Once blueboard is up you can't easily move a housing or speaker. Verify flush with a 4-ft straightedge across every aperture and panel before plaster — proud lip or recess both fail.

Rule 4 · Power

Ketra power is constant — never switched

All Ketra line-voltage loads are on one constant-hot circuit. No wall switch, no line-voltage dimmer on the Ketra circuit — control is wireless. A switched or dimmed feed breaks the system.

These override the old plan

Four changes from the lighting RCP (Rev 07)

The crew may be holding the earlier RCP. Where it disagrees with these, these win.

1

TV lift removed

The Future Automation CHR6 ceiling TV lift is out. Do NOT cut joists 7–11 and do NOT build the doubled trimmers or headers. Framing stays intact except minor per-fixture strapping cuts.

2

Adjustable downlight centered

With the TV gone, the Ketra D2 Adjustable now centers on the room — about 143-1/2" from the kitchen wall, on the centerline, over the coffee table. Aim it straight down.

3

Cabinet lighting — Option 1 confirmed

We are building Option 1: two ceiling wall-washers over the cabinet (no sconces). Four ceiling wall-washes total. Ignore the Option-2 sconce note in the old SOW.

4

Bosch cassette in bay 2

A Bosch 12k one-way ceiling cassette is reserved for bay 2 (between joists 2 & 3 from the kitchen end). Keep all lighting, speakers, and blocking clear of bay 2.

Core detail · applies to all 7 D2 fixtures

Ketra D2 downlights — the flush mud-in

Every D2 (2 fixed + 1 adjustable + 4 wall-wash) uses the round flangeless mud-in trim in white, so the aperture finishes invisibly in the plaster. The single most important move: drop the aperture down through the strapping gap until it lands flush with the underside of the blueboard.

Ceiling hole 4.25" (108 mm) round Housing 16.36" × 10.07", 5.7 lb Hanger bars 14"–24-7/8" Mud-in collar + collar extender Trim: UN-D2 flangeless mud-in, white
  1. Confirm center, cut & block strapping

    Mark the fixture center from the schedule. Cut the strap only where it crosses the 4.25" aperture, then header the cut ends to the flanking straps.

  2. Mount the housing on its hanger bars

    Span the adjustable hanger bars across the two adjacent joists, centered on the mark. Housings fasten to the joists.

  3. Drop to the finished plane

    Lower the housing on the hanger-bar slots and add the mud-in collar extender so the aperture/retainer ring reaches down through the 3/4" strapping gap and lands flush with the underside of the 5/8" blueboard. This is the make-or-break step.

  4. Cut the drywall circle & expose the brass inserts

    After blueboard is hung, cut the circle at each housing so the brass threaded screw inserts are exposed (see the "no plate" photo). Then drop the white mud-in plate in so it sits against the drywall surface and thread it to the inserts.

  5. Verify flush, then plaster

    Straightedge the retainer ring to the board. The plasterer mud-ins / feathers the trimless plate flush. Re-check across the ceiling — no proud lip, no recess.

Ketra D2 housing with the drywall circle cut out, exposing the brass threaded screw inserts
1. No plate yet — cut the circle to expose the brass inserts.
Ketra D2 white mud-in plate installed flush against the drywall surface, ready to plaster
2. Plate in — white plate seats on the drywall, then gets plastered.
Ketra D2 flexible trim options — flangeless round mud-in used here
Our trim: round flangeless mud-in (top-right style) — finishes with no visible flange.
⚠️

The aperture must finish flush with the PLASTER — not the strapping

If you set the housing to the joist bottoms it will sit 3/4" too high and recess the aperture. Always drop with the collar extender to the blueboard plane.

Same process for LR430 mains & LR30W subs

Stealth invisible speakers — flush mount & thin plaster

Two invisible mains (LR430) and two invisible subs (LR30W) — identical panels, identical install. The panel face becomes the wall/ceiling; the only thing that ruins it is too much plaster.

Panel 15-7/8" × 29-7/8" × 3-1/4" D Fits inside one 16" O.C. bay Long axis runs N–S, along the joists 1/8" perimeter shims · face ~1/16" proud
  1. Orient inside one bay — never cut joists

    Turn the panel so its 15-7/8" width drops into a single bay (14-1/2" clear) and the 29-7/8" length runs N–S along the joists. Cut only the E–W strapping where it crosses the opening.

  2. Build a blocking frame at the finished plane

    1× blocking on all four sides of the opening, furred down to the strapping/blueboard plane, including ledger blocking on the lower inside faces of the flanking joists. The flange screws to this frame, not the joist bottoms.

  3. Shim for the 5/8" board

    Apply the supplied 1/8" perimeter shims behind the flange so it finishes flush with the blueboard and the speaker face sits ~1/16" proud (giving the tape a recess).

  4. Wire, screw, and test before finishing

    Connect speaker wire (polarity correct), screw the flange to the blocking with the provided screws — all screws, no nails. Then play pink noise / music through the amp at the panel before any plaster and fix any rattle now.

Invisible Stealth speaker — plain white flat panel set flush in the ceiling bay, with a Ketra D2 housing above for contrast
The invisible panel — the white blank panel is the Stealth speaker, set flush in its bay on blocking. The black unit above is a Ketra D2 housing.
🔊

Plaster rule — brief the plasterer specifically

Feather joint compound ≤ 1/16" over the face, fanning out 16–20". Do NOT skim heavy veneer plaster over the speaker face — more than 1/16" of material kills the sound. The face should read ~1/16" proud and even on a 4-ft straightedge.

Two things to leave exposed

Kina pendant box & the LS0 cove wires

When the ceiling goes up, two penetrations must stay open and accessible for the lighting team to hook up later.

Kina pendant J-box Cut out & expose

There is one round electrical box for the wakaNINE / David Trubridge Kina KIN-0800 pendant. Cut it out so the box and wires are exposed and we can wire up the fixture.

  • Located ~90" (7'-6") from the pavilion end wall, on the table centerline (near joist 17). Field-verify to the actual table center.
  • 4" round / octagon box on solid blocking at the finished-ceiling plane so the canopy sits flush.
  • Cut the blueboard cleanly around the box; leave the wires accessible — do not bury it.
  • Fed from the Ketra constant-hot circuit (unswitched 120V). Pendant bottom finishes at 7'-0" AFG.

LS0 cove — 12 orange wires Leave exposed

In the corner closest to the pavilion hang 12 Lutron orange QS/M wires for the Ketra LS0 linear cove lighting — 10 active + 2 spares.

  • Leave all 12 wires exposed after the ceiling goes up — do not bury them in the corner.
  • Cover them temporarily with a corner piece of trim until the cove is built.
  • Once the linear cove is installed, lay the wires inside the cove and connect to the LS0 strips.
  • (10) 36" LS0 Uniform-Lens strips run the full length of the north / window wall, set 2" off the wall.
wakaNINE Kina pendant round back box mounted on a strut at the finished-ceiling plane
Kina J-box — round box on a strut at the finished-ceiling plane; cut it out and leave it accessible.
Bundle of orange Lutron QS/M wires hanging in the corner for the LS0 cove lighting
Corner drop — the Lutron orange LS0 wires, left hanging for the cove.
Reflected ceiling plan

Where everything lands

Viewed from above, north up. West = kitchen slider (entrance); east = pavilion door (exit); north = windows / deck (LS0 cove runs this wall); south = house wall (cabinet, art, all wall-washers). Tap to enlarge.

Reflected ceiling plan for the Sun Porch Ketra Showroom showing all fixture and speaker positions
Reflected ceiling plan — not to scale · field-verify against the Foreman 5.28.26 plan.
Section details: D2 flush mud-in through strapping, wall-wash setback, and Stealth flush mounting
Section details — A: D2 flush mud-in through strapping · B: wall-wash 24" setback · C: Stealth flush face.

Fixture & device schedule

TagFixtureAlong-room locationCross-roomKey note
D2-DL1Ketra D2 Fixed, 40° flood51" from kitchen (bay 3)Centerline (60")General light, kitchen end
D2-DL2Ketra D2 Fixed, 40° flood35" from pavilion (323")CenterlineGeneral light, pavilion end
D2-ADJKetra D2 Adjustable, 25° narrow143-1/2" (coffee table)CenterlineCentered; aim straight down
WW-1AKetra D2 Wall Wash~51" from kitchen24" off SOUTH wallWashes cabinet
WW-1BKetra D2 Wall Wash~83" from kitchen24" off SOUTH wallWashes cabinet
WW-2AKetra D2 Wall Wash~211" from kitchen24" off SOUTH wallWashes art wall
WW-2BKetra D2 Wall Wash~243" from kitchen24" off SOUTH wallWashes art wall
KINADavid Trubridge Kina KIN-080090" from pavilion (268")Over table centerPendant; J-box here; bottom 7'-0" AFG
MAIN-1/2Stealth LR430 invisible main ×2~95" from kitchen · 19" from pavilionCenterline; 1 bay eachLong axis N–S along joists
SUB-1/2Stealth LR30W invisible sub ×2~131" from kitchen · 51" from pavilionCenterline; 1 bay eachN–S; parallel-wired pair
LS0 ×10Ketra LS0 36" Uniform-Lens coveFull length, NORTH wall2" off NORTH wall12 orange wires (10 + 2 spare)
KPLutron Palladiom 4-button keypadWall left of slider2-gang boxQS-wired; low-voltage
Sign off before blueboard / plaster

Pre-plaster verification

Tap each item as you confirm it. Your progress saves on this device. Do not call the plasterer until every box is checked.

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Reference documents

Spec sheets & scope of work

Print or download the source documents. The Scope of Work governs; the manufacturer specs back it up.

Quick answers

Field FAQ

What plane does every fixture reference?
The finished ceiling — the bottom of the 5/8" blueboard plus veneer plaster — not the joists. Because we strap, the finished ceiling sits about 1-3/8" below the joist bottoms (3/4" strapping + 5/8" board). Every aperture and speaker face is set to that lower plane.
How big is the Ketra D2 ceiling hole?
4.25" (108 mm) in diameter for the round flangeless mud-in trim. Cut a strap only where it crosses that hole, then block the cut ends.
Can we put a switch or dimmer on the Ketra lights?
No. All Ketra line-voltage power is constant (unswitched) — control is wireless. A wall switch or line-voltage dimmer on the Ketra circuit will break the system.
How much plaster can go over a Stealth speaker face?
No more than 1/16", feathered and fanned out 16–20". Do not skim heavy veneer plaster over the face — more than 1/16" of material kills the sound. Brief the plasterer specifically.
Which cabinet-lighting option are we building?
Option 1 — two ceiling wall-washers over the cabinet (four ceiling wall-washes total, no sconces). Ignore the Option-2 sconce note in the older SOW.
Do we cut joists for the TV lift or the speakers?
No. The TV lift is removed — leave joists 7–11 intact. Every Stealth panel fits inside a single 16" O.C. bay; cut only the E–W strapping, never the joists.